1. Accuracy
L600 patent mathematical model, repeat the accuracy of ± 15 microns (± 0.0005 ") @ 6 σ, Cp ≥ 2.0, To ensure that the machine to achieve high-precision alignment.
2. HTGD dedicated PCB thickness adaptive system
Simple and reliable structure, adaptive PCB thickness. Intelligent fast to achieve different thickness PCB board and its transmission, clamping mechanism of the match.
3. Image and optical system
The new optical system - uniform ring light and high brightness coaxial light, with all the brightness can be adjusted to the brightness, so that all types of Mark points can be a very good identification (including the rugged Mark point), to adapt Tin, copper, gold, spray tin, FPC, and other types of different colors of the PCB. Four light source adjustable, up and down with the same steel and PCB board.
4. Programmable suspension self-adjusting stepper motor drives the print head
It is designed for the stability of the front and rear scraper pressure and the stability of the lift to prevent the solder paste from venting and the blade has a certain elastic clamping design. The pressure, the lifting speed, the printing speed and the printing range are adjustable and Customers provide a variety of stripping methods to meet the different requirements of the PCB board, to provide customers with a good printing control platform. Slide-type smart scraper system to improve operational stability and extend the service life.
5. HTGD printer PCB positioning system
Unique flat belt conveyor rail, magnetic thimble, vacuum chamber, original flexible side pressure device and optional pressure device.
6. Cleaning system
The system provides: dry cleaning, wet cleaning, vacuum three cleaning methods, the three ways can be used in any combination, and customers do not need automatic cleaning, the production interface can be achieved under the manual cleaning, thereby reducing the cleaning time, improve production effectiveness.
The new wiping system ensures full contact with the stencil, and the increased vacuum suction ensures that the solder paste remaining in the mesh is effectively removed and the effective automatic cleaning function is achieved.
Unique loading mechanism can adapt to different lengths of cleaning paper. The new concept of cleaning solution smear system can adapt to different width of the cleaning paper, reducing unnecessary waste of material. Safe, environmentally friendly.
7. Electronic control system
The use of independent research and development of modular integrated circuits, safe, easy to repair; using the industry's most advanced industrial control system, the machine can be modified during the movement parameters, the real suspension function.
8. High adaptability steel mesh frame clamping system
To achieve a variety of sizes of the network box printing, and can be achieved in the production process of rapid replacement models; Y to automatic positioning.
9. Easy to use graphical / medium interface
Using windows XP operating system, independent research and development of graphical man-machine interface: in particular, to do the program file navigation effect, to facilitate all operators quickly familiar with the operation; menu in / English switch, operation log, fault record / fault self-diagnosis / failure Analysis tips / light alarm and other functions, making the operation simple and convenient.
10.2D solder paste printing quality inspection and analysis
On the offset, less tin, missing printed, even tin and other printed problems can be quickly detected to ensure that the printing quality.
11. Platform system
Using the United States Haydn linear motor drive, under the fine adjustment to achieve ultra-fine transmission, the machine more in line with the requirements of higher precision printing.
| PCB 参数 PCB parameters | |
| 最大板尺寸 Maximum board size（X x Y） | 610mm x 350mm |
| 最小板尺寸 Minimum board size（X x Y） | 50mm x 50mm |
| PCB 厚度 PCB thickness | 0.4mm~6mm |
| 翘曲量 Warpage | Max. PCB 对角线 Diagonal line 1% |
| 最大板重量 Maximum board weight | 10Kg |
| 板边缘间隙 Board margin gap | 构形至 3mm Configuration to 3mm |
| 最大底部间隙 Maximum bottom gap | 15mm |
| 传送速度 Transfer speed | 1500mm/s(Max) |
| 距地面的传送高度 Transfer height from the ground | 900±40mm |
| 传送轨道方向 Transfer orbit direction | 左-右，右-左，左-左，右-右 Left-Right,Right-Left,Left-Left,Right-Right |
| 传输方式 Transfer mode | 一段式轨道 One stage orbit |
| PCB 夹持方法 PCB damping method | 软件可调性侧压（选项：一、底部整体吸腔式真空； 二、底部多点局部真空；三、边缘锁定基板夹紧） Programmable flexible side pressure (Optional: 1. Bottom integral suctionn cavity vacuum; 2. Multipoint partial vacuum of the bottom; 3. Edge locking and substrate clamping) |
| 板支撑方法 Support method | 磁性顶针，等高块，真空吸腔，专用工件夹具。 Magnetic thimble, Equal high block，etc.(Optional:1.Vacuum suction cavity;2.Special workpiece fixture) |
| 印刷参数 Printing parameters | |
| 印刷头 Printing head | 直线马达闭环印刷头 Linear motor type close loop printing head |
| 模板框架尺寸 Template frame size | 420mm x 520mm~800 mm x 800 mm |
| 最大印刷区域 Maximum printing area（X x Y） | 610mm x 350mm |
| 刮刀类型 Squeegee type | 钢刮刀、胶刮刀(角度45°/50°/60° 按印刷工艺匹配选择） Steel scraper/Glue scraper（Angel 45°/50°/60° matching the printing process） |
| 刮刀长度 Squeegee length | 220mm~620mm |
| 刮刀高度 Squeegee height | 65±1mm |
| 刮刀片厚度 Squeegee thickness | 0.25mm Diamond-like carbon 涂层coating |
| 印刷模式 Printing mode | 单或双刮刀印刷 Single or double scraper printing |
| 脱模长度 Demoulding length | 0.02 mm - 12 mm |
| 印刷速度 Printing speed | 0 ~ 200 mm/s |
| 印刷压力 Printing pressure | 0.5kg - 10Kg |
| 印刷行程 Printing stroke | ±200 mm （从中心） (From the center) |
| 影像参数 Image parameters | |
| 影像视域 Field of view | 10.24mm x 6.4mm |
| 平台调整范围 Platform adjustment range | X,Y:±7.0mm,θ:±2.0° |
| 基准点类型 Benchmark point type | 标准形状基准点（见SMEMA标准），焊盘/开孔 Standard shape benchmark point（SMEMA standard），solder pad/openings |
| 摄像机系统 Camera system | 独立照相机，向上/向下单独成像视觉系统，几何匹配定位 Independent camera，upwards/downwards imaging vision system, geometric matching location |
| 性能参数 Performance parameters | |
| 影像校准重复精度 Repetition precision of image calibration | ±15.0 微米micron @6 σ，Cp ≥ 2.0 |
| 印刷重复精度 Repetition precision of printing | ±25.0 微米micron @6 σ，Cp ≥ 2.0 |
| 循环时间 Cycle time | 少于7s ＜7s |
| 换线时间 Product changeover | 少于5mins ＜5mins |
| 设备 Equipment | |
| 功率要求 Power requirements | AC220V±10%,50/60HZ,15A |
| 压缩空气要求 Compressed air requirements | 4~6Kg/c㎡. 10.0 直径管Diameter of the tube |
| 操作系统 Operating system | Windows XP |
| 外观尺寸 External dimension | 1140mm(L) x 1400mm(W) x 1480mm(H)（不含三色灯，显示器和键盘）(Without light,monitor and keyboard) |
| 机器重量 Machine weight | 约Around 1200Kg |
| 温湿度控制模块 （选项） Temperature and humidity control module(Optional) | |
| 环境温度 Environment temperat | 23±3°C |
| 相对湿度 Relative humidity | 45~70%RH4 |
L600 PCB stencil printer
