The fully automatic laser marking machine is a professional equipment for marking 1D code, QR code, text, symbol or graphic on the surface of PCB. It consists of laser marking system, XY precision motion platform, MARK+CCD precise positioning system, transmission track automatic adjustment system and online reading system.
Main technical parameters of PCB online laser marking machine:
|Machine air source||5-7Kgf/cm2 OR 0.5-0.7MPa|
|Pipeline working height||900±20mm adjustable|
|Lens height focal length adjustment||Manual adjustment Adjustment
Range: plus or minus 10mm
|Automatic / adjustment(optional)|
|Pipeline flow path width adjustment||CNC automatic adjustment|
|Flow path transfer speed||Max:1000mm/s|
|Smoking tube specifications||2 inches|
|Applicable PCB specifications||Min:50mmX50mm
|PCB maximum allowable weight||<=2kg|
|PCB allowable deformation||<5mm|
|Track transfer speed||50-3000mm/min|
|The maximum height of the board surface components on the PCB (excluding the board thickness)||15mm|
|PCB bottom surface board component maximum height (excluding board thickness)||15mm|
|Mechanism repeatability||Positive and negative 0.02mm|
|X-Y motion speed||1000mm/s|
|System access||To access intelligent management systems such as Shopfloor, MES,and IMS|
|Laser type||CO2 laser, wavelength 10640nm|
|Laser spot diameter||CO2 0.08mm|
|Printing angle||360 degrees|
|cooling method||Forced air cooling|
|Scanning range of the laser scanning head||60mmX60mm|
|Laser scanning field lens standard focal length||f=100mm|
|Positioning system||CCD+mark positioning|
|Online reading function||Yes|
|Marking accuracy||Up/down left/ right direction ±0.02mm|
|Bar code compatible||One-dimensional code, two-dimensional code, graphics, text,etc.|
|Marking time||4-piece plate, 9 seconds in and out of the board (including positioning + marking + reading, from the PCB board completely into the device,to the time of the device)|
|Track width adjustment system||auto-adjust|
|Control System||PC+ solid high motion axis card + Panasonic servo motor|
|Transmission direction||Left to right, right to left (optional)|
|Software and network|
|Computer operating system||Windows7 Simplified Chinese version|
|Coded operating software||GDK self-developed software|
|Computer support network type||Ethernet|
|Temperature||0-40 ° C, no condensation, noicing|
|Humidity||35-85% RH no condensation, noicing|
|Transportation and storage environment||This series of machines can be transported and stored in the range of -25 to 55 °C. Within 24 hours, it can withstand temperatures up to 65 °C.|
|Dust extraction system||Independent ventilation (standard)|
|Air volume||≥5 cubic/min|
* Fully automatic control, PC + QC software control, Windows 7 operating system.
* Optional CO2/FAYB/UV laser marking system with XY precision positioning and CCD+MARK precise
* positioning. The marking position accuracy is less than 0.02mm. (This case uses a CO2 laser)
* Can print Chinese characters, English, numbers, charts, serial numbers, LGOG, barcodes, QR codes, etc.
* Can access the shopfloor\MES system.
* Support for document import such as Geber, DXF.
* Supports marking different types of materials such as PCB, FPC, and metal shield.
* Features high quality, high yield, high stability, no production consumables.
1, CO2 laser (USA Synrad ):
Laser Machine :Synrad's 48-series ; Rugged & reliable ; More than 50,000 applications worldwide
Service life : more than 40,000 hours
2, Transmission track (using TBI imported screw, imported TBI slide):Stepping + screw accurately control the width of the plate, and at the same time it can fit the positioning of the workpiece in the Y-axis direction. The working position of the guide rail has a top plate device to ensure that the workpiece is accurately positioned on the laser focal plane when marking the workpiece with different thicknesses to ensure the printing effect.
3, Operating software
The vivid and easy-to-use graphical interactive interface is full-featured and easy to operate. It can be imported into Gerber file programming, and optional offline image editing mode can be edited and debugged at any time.
Software operation characteristics:
* Edit template visualization operation is displayed on the PCB in real time, so the editor can look at the marking area to adjust the size, text position, text spacing and so on. User-friendly operation is very strong. It is fast and adapts to various bar code rules. It takes about 3
minutes to edit a template.
* All editors use CCD visual painting operation, which is intuitive, simple and convenient.
* With anti-gravity printing data function, avoid repeated marking of bar code information.
* Bar code engraving has an array function, simple and fast. It is convenient to engrave multiple boards, or a variety of bar codes.
* You can palletize the barcode to any PCB position. It can realize the function of moving the current position to the position in real time. It does not need the coordinate, modify the data and change the coordinate data, but intuitively drag and drop the barcode to the corresponding The location is OK and the operation is very intuitive.
4, CCD system (using German IMAGING Industrial Camera)
High resolution color industrial camera + visual image processing system + CCD positioning system, bar code reading and inspection system.
5, Flipper mechanism
The adoption of SAMSR hollow turnover mechanism can ensure the horizontal precision of turnover up to 0.02mm, to prevent the situation that the turnover is not in place or not horizontal.
After focusing, the extremely thin laser beam is like a cutting tool, which can remove the surface material of the object point by point. The advancement is that the marking process is in non-contact processing and avoid damage caused by mechanical extrusion or mechanical stress. Since the focusing laser has a small spot size, a small heat-affected area, and fine processing, it can fulfill the perfect process.
Low cost, fully automatic, easy to operate
The tool used in laser machining is the spot after focusing. The processing speed is fast, and only the power consumption is required, no additional equipment and materials need to be added, and the processing cost is low. Laser processing is automatically controlled by a computer and requires no human intervention during production.
Easy product identification
The laser-marked information and symbols will not be dissipated due to the harsh environment, and the information can be permanently maintained. The laser can mark the unique serial number,supervision number, and easy product identification and traceability. Conventional processes are difficult to mimic the unique effects of laser marking, so laser marking is superior in terms of security.
Meet environmental requirements
Laser processing is non-toxic and harmless. The processed products exceed the environmental protection requirements of various countries. It is a safe and clean processing method, and there is no need to worry about the export restrictions caused by silk screen and corrosion.
Achieve zero backlog inventory
Laser processing is flexible and easy to control. It is controlled by computer and has no minimum processing volume requirements. You can mark products for different customer orders, which can easily achieve flexible customization and differentiated production, thus reducing the risk of product backlog
The engraved sample pictures are as follow :
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.
# Research and development Full automatic screen printer start in 2008
# In 2011, HETIANGOOD company was formally registered and establised
# 15 years experiences in SMT industry.
# 200+ empolyees, 2000 sets machine capability each year. (HTGD, GDK brand), ISO certified company, CE approval for the machine.
# Office area of 8000 square meters, modern, concise, rich sense of science and technology
10000 square meters standard modern standard precision equipment production work
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy
Advantage, Why choose us:
1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in Russia, Iran, Vietnam, Malaysia and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.
SMT whole line support
We provide SMT equipment and solutions for the whole line.
*Became the most reliable Chinese partner for you.
*Have been helping customers to build a lot of new factories around the world.
*Training experts and technician for customers.
Other Products support:
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.
Packing: VACUUM +WOODEN BOX.
Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.
Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.
Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.