1.5m Online SMT Stencil Printer Full Automatic Solder Paste Printing machine High speed Screen Printer for PCB production line
Production Overview:
Lking automatic solder paste printing machine for oversized PCB printing , the largest printing area to 1500mm X 500mm.Easy to learn and use, high precision and high stability.
| PCB 参数 PCB parameters | |
| 最大板尺寸 Maximum board size（X x Y） | 1500mm x 500mm |
| 最小板尺寸 Minimum board size（X x Y） | 80mm x 50mm |
| PCB 厚度 PCB thickness | 0.8mm~6mm (below 0.8mm need with Stowage) |
| 翘曲量 Warpage | Max. PCB Diagonal line 1% |
| 最大板重量 Maximum board weight | 12Kg |
| 板边缘间隙 Board margin gap | Configuration to 3.5mm |
| 最大底部间隙 Maximum bottom gap | 20mm |
| 传送速度 Transfer speed | 1200mm/s(Max) |
| 距地面的传送高度 Transfer height from the ground | 900±40mm |
| 传送轨道方向 Transfer orbit direction | 左-右，右-左，左-左，右-右 Left-Right,Right-Left,Left-Left,Right-Right |
| 传输方式 Transfer mode | 一段式轨道 One stage orbit |
| PCB 夹持方法 PCB damping method | Programmable flexible side pressure, Bottom integral suctionn cavity vacuum (Optional: Multipoint partial vacuum of the bottom) |
| 板支撑方法 Support method | Magnetic thimble, Equal high block，Special workpiece fixture , Grid-Lok(Optional) |
| 印刷参数 Printing parameters | |
| 印刷头 Printing head | Suspended intelligent closed loop printing head(Linear motor) |
| 模板框架尺寸 Template frame size | 737mm x 370mm~1800 mm x 737 mm |
| 最大印刷区域 Maximum printing area（X x Y） | 1500mm x 500mm |
| 刮刀类型 Squeegee type | 钢刮刀/胶刮刀（角度45°/50°/60°按印刷工艺匹配选择 ）Steel scraper/Glue scraper（Angel 45°/50°/60° matching the printing process） |
| 刮刀长度 Squeegee length | 220mm~520mm |
| 刮刀高度 Squeegee height | 65±1mm |
| 刮刀片厚度 Squeegee thickness | 0.25mm Diamond-like carbon 涂层coating |
| 印刷模式 Printing mode | 单或双刮刀印刷 Single or double scraper printing |
| 脱模长度 Demoulding length | 0.02 mm - 12 mm |
| 印刷速度 Printing speed | 0 ~ 200 mm/s |
| 印刷压力 Printing pressure | 0.5kg - 10Kg |
| 印刷行程 Printing stroke | ±765 mm （从中心） (From the center) |
| 影像参数 Image parameters | |
| 影像视域 Field of view | 10.24mm x 6.4mm |
| 平台调整范围 Platform adjustment range | X:±20.0mm,Y:±15.0mm,θ:±2.0° |
| 基准点类型 Benchmark point type | 标准形状基准点（见SMEMA标准），焊盘/开孔 Standard shape benchmark point（SMEMA standard），solder pad/openings |
| 摄像机系统 Camera system | 独立照相机，向上/向下单独成像视觉系统，几何匹配定位 Independent camera，upwards/downwards imaging vision system, geometric matching location |
| 性能参数 Performance parameters | |
| 影像校准重复精度 Repetition precision of image calibration | ±15.0 micron @6 σ，Cp ≥ 2.0 |
| 印刷重复精度 Repetition precision of printing | ±30.0 micron @6 σ，Cp ≥ 2.0 |
| 循环时间 Cycle time | ＜15s , （不含印刷及清洗）exclude printing and cleaning |
| 换线时间 Product changeover | ＜10mins |
| 设备 Equipment | |
| 功率要求 Power requirements | AC220V±10%,50/60HZ,15A |
| 压缩空气要求 Compressed air requirements | 4~6Kg/c㎡. 10.0 直径管Diameter of the tube |
| 操作系统 Operating system | Windows XP |
| 外观尺寸 External dimension | 2455mm(L) x 1400mm(W) x 1520mm(H)（不含三色灯，显示器和键盘）(Without light,monitor and keyboard) |
| 机器重量 Machine weight | 约Around 1800Kg |
| 温湿度控制模块 （选项） Temperature and humidity control module(Optional) | |
| 环境温度 Environment temperat | 23±3°C |
| 相对湿度 Relative humidity | 45~70%RH4 |
Standard Configuration:
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| 1, Easy to use graphical/medium Chinese-English interface Using windows XP operating system, independent research and development of graphical man-machine interface. In particular, to do the program file navigation effect, to facilitate all operators quickly familiar with the operation; menu in Chinese /English switch operation log, fault record/fault self-diagnosis /failure Analysis tips/light alarm and other functions, making the operation simple and convenient 2, Z axis lift servo direct connecting Z axis screw servo direct connecting device, to ensure high precision, high speed and stripping stability 3, High precision feedback stencil adjustment system High-power fan plus venturi vacuum generator device vacuum; dry,wet, vacuum three cleaning methods, and can choose any combination of free, the user can set the cleaning period, time, speed and other parameters according to actual needs; soft wear resistant rubber wipe board, clean thoroughly, easy to disassemble 4, Simple and reliable cleaning system High-power fan plus venturi vacuum generator device vacuum; dry,wet, vacuum three cleaning methods, and can choose any combination of free, the user can set the cleaning period, time, speed and other parameters according to actual needs; soft wear resistant rubber wipe board, clean thoroughly, easy to disassemble. |
Available Options Configuration:
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1. Automatic solder paste filling function Regular and fixed point automatic addition of solder paste,to ensure the quality of solder paste and the amount of solder paste in the stencil. In order to ensure that the customer can carry out the quality of stable and continuous printing for a long time, improve productivity. Can be real-time monitoring the roll diameter of the solder paste on screen trigger automatically add functionality 2. Detection function of solder paste margin of stencil Real time detection of solder paste margin (thickness) on stencil,intelligent prompt for tin filling 3. Detection functionof Stencil plugging By compensating the light source above the stencil, CCD is used to check the mesh in real time,so as to quickly detect and judge whether the stencil is blocked after cleaning,and carry out automatic cleaning, which is a supplement to the 2D detection of PCB. 4. Automatic dispensing function According to different printing process requirements, PCB can be accurately dispensing tin,line drawing,filing and other functional operations after printing. 5. Squeegee pressure close-loop feedback control Built in precise digital pressure sensor control system, through the squeegee pressure feedback system, it can accurately display the original pressure value of the squeegee,intelligently adjust the depth of the squeegee pressure,ensure the constant pressure value inthe printing process and obtain the highest process control, and realize the perfect printing of high-density and fine spacing devices. 6. Temperature and humidity control function Automatic regulation and supervision of temperature and humidity in the printing press to ensure the stable physical characteristics of printing Materials. 7. Magnetic squeegee Magnetic adsorption squeegee blade,instead of screw hole positioning mode, convenient and quick replacement. 8. Vacuum suction plate and upperpress function It can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed. 9. Support MES system seamless docking It can scan the 1D code 2D code on the customer PCB and record the relevant information.which can be shared with the customer MES system. MES system uses 2D code,1D code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention,production scheduling,quality traceability,Kanban control,etc. in the SMT production process. Through the optimization process to improve the production efficiency,improve product quality,shorten the production cycle, reduce the manufacturing cost,to achieve a comprehensive and scientific traceability management,to help enterprises quickly respond to market changes, improve the core competitiveness. 10. SPI online function interface A closed-oop system is formed by connecting with SPI.After receiving feedback information of defective SPI printing, the machine will automatically adjust the offset according to SPI feedback. The XY offset can be adjusted automatically within 3PC.and clean the stencil, improve the printing quality and production efficiency,constitute a complete printing feedback system. |
Other Available options Configuration:
| Item No. | Function |
| 1 | Paste Roll Height Monitor (aPRHM) |
| 2 | Internal temperature and humidity detection on the work area |
| 3 | Window 10 system |
| 4 | Upper Press Function |
| 5 | PCB Size 525 mm * 350 mm |
| 6 | PCB board support method Grid-Lock |
| 7 | Support pins or support block detection sensor |
| 8 | Squeegee holder |
| 9 | System of adding solder paste from cartridge Semko 6 Oz |
| 10 | Control - by touch screen monitor |
| 11 | PC must have (SSD) |
| 12 | Range of adjustment feets from 45 to 160 mm |
| 13 | 6.1 Software can save log-files 6. 2 Log-files contain data about all possible parameters of the equipment 6.3 Discreetness of data saving may be set up without limits 6.4 Export of log-files to Excel or Access 6.5 Alarm system in case of parameters are not correspond to preset parameters 6.6 Possibility of remote export of log files 6.7 For all parameters of the equipment there will be possibility of setting up of critical value of such parameters and further actions (means stoppage or further work with indication and information in separate log-file) with marks in log-files only in case of preset parameters will go beyond critical value. |
| 14 | UPS |
Company information:
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.
- # Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.
- # 300+ staffs
- # 2,000 sets machines production capability per year
- # Sales and service covers 35+ countries around the world.
- # Focus on design&research based on customer's request
- # HTGD & GDK two brands
- # 40,000 square meter advanced standard production workshop
- # ISO 9001 approval and CE certificate
- # More than 80 utility model patents and 5 invention patents
- # 30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc.
HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.
Production line:
10000 square meters standard modern standard precision equipment production work
After-Sales service:
Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy
Advantage, Why choose us:
1. GDK,HTGD Self-branded famous manufacture around the word
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in Russia, Iran, Vietnam, Malaysia and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.
Partial Certificate:
SMT whole line support
We provide SMT equipment and solutions for the whole line.
Customer Visiting:
Customer Site:
Other Products support:
Exhibition show:
Company's cultural and recreational activities:
Organize all kinds of cultural and recreational activities for employees...
Packing: VACUMME +WOODEN BOX.
------------FAQ----------------------------------------------------
Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.
Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.
Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.
1.5m Online Solder Paste Printing Machine Lking
